Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中国有色金属学报(英文版)

Transactions of Nonferrous Metals Society of China

Vol. 25    No. 1    January 2015

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Influence of tool rotational speed on microstructure and sliding wear behavior of Cu/B4C surface composite synthesized by friction stir processing
R. SATHISKUMAR1, I. DINAHARAN2, N. MURUGAN1, S. J. VIJAY3

1. Department of Mechanical Engineering, Coimbatore Institute of Technology,
Coimbatore 641014, Tamil Nadu, India;
2. Department of Mechanical Engineering, V V College of Engineering, Tisaiyanvilai 627657, Tamil Nadu, India;
3. School of Mechanical Sciences, Karunya University, Coimbatore 641114, Tamil Nadu, India

Abstract:An attempt was made to synthesize Cu/B4C surface composite using friction stir processing (FSP) and to analyze the influence of tool rotational speed on microstructure and sliding wear behavior of the composite. The tool rotational speed was varied from 800 to 1200 r/min in step of 200 r/min. The traverse speed, axial force, groove width and tool pin profile were kept constant. Optical microscopy and scanning electron microscopy were used to study the microstructure of the fabricated surface composites. The sliding wear behavior was evaluated using a pin-on-disc apparatus. The results indicate that the tool rotational speed significantly influences the area of the surface composite and the distribution of B4C particles. Higher rotational speed exhibits homogenous distribution of B4C particles, while lower rotational speed causes poor distribution of B4C particles in the surface composite. The effects of tool rotational speed on the grain size, microhardness, wear rate, worn surface and wear debris were reported.

 

Key words: surface composite; friction stir processing; rotational speed; wear rate; microstructure

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

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