Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中国有色金属学报(英文版)

Transactions of Nonferrous Metals Society of China

Vol. 35    No. 8    August 2025

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Microstructure, electrochemical, wear and corrosive wear performance of laser-based powder bed fusion and wrought biomedical Ti-6Al-4V alloys
A. G. LEKATOU1,2, B. V. EFREMENKO3, V. HAOUI1, V. G. EFREMENKO3,4, S. EMMANOUILIDOU1,V. I. ZURNADZHY3,4, I. PETRYSHYNETS4, Yu. G. CHABAK3,4, I. I. SILI3

1. Laboratory of Applied Metallurgy, Department of Materials Science and Engineering,
School of Engineering, University of Ioannina, Ioannina 45110, Greece;
2. Institute of Materials Science and Computing, University Research Center of Ioannina (URCI),
Ioannina 45110, Greece;
3. Department of Physics, Pryazovskyi State Technical University, Dnipro 49044, Ukraine;
4. Institute of Materials Research of Slovak Academy of Sciences, Kosice 04001, Slovakia

Abstract:Wrought and laser powder bed fusion (LPBF) Ti-6Al-4V (Ti-6-4) specimens were comparatively evaluated, with the objective to determine LPBF Ti-6Al-4V’s suitability for biomedical applications. Testing included nanoindentation, cyclic polarization in simulated body fluid (SBF, 37 °C), and dry and SBF “ball-on-plate” sliding. Wrought Ti-6-4 exhibited a lamellar α+β microstructure, whereas LPBF Ti-6-4 displayed a fine-grained α¢-martensite microstructure. LPBF Ti-6-4 demonstrated ~3% higher indentation modulus and ~32% higher hardness, while wrought Ti-6-4 showed ~8% higher plasticity. Both alloys exhibited low corrosion rates (10-5 mA/cm2 order) and true passivity (10-4 mA/cm2 order). No localized corrosion was observed in either two alloys, except for occasional metastable pitting in the LPBF alloy. However, LPBF Ti-6-4 presented higher corrosion rate and passive current, ascribed to its martensitic structure. During dry sliding, LPBF Ti-6-4 exhibited ~14% lower volume loss compared to wrought Ti-6-4. Sliding in SBF increased volume losses for both alloys, with wear resistances nearly equalized, as the advantage of LPBF Ti-6-4 decreased due to more intense wear-accelerated corrosion induced by the stressed martensite. Overall, the results demonstrate the suitability of LPBF Ti-6-4 for biomedical uses.

 

Key words: biomedical Ti-6Al-4V alloy; laser-based powder bed fusion; electrochemical corrosion; nanoindentation; sliding wear; wear-corrosion synergism

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

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