Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中国有色金属学报(英文版)

Transactions of Nonferrous Metals Society of China

Vol. 33    No. 6    June 2023

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Numerical analysis of arc and molten pool behaviors in high speed tandem TIG welding of titanium tubes
Dong-sheng WU1, Jiu-ling HUANG1, Liang KONG1, Xue-ming HUA1, Min WANG1, Hua LI2, Shou-tian LIU2

1. Shanghai Key Laboratory of Material Laser Processing and Modification, Shanghai Jiao Tong University, Shanghai 200240, China;
2. Zhangjiagang Huayu Nonferrous Metal Material Co., Ltd., Shanghai 215627, China

Abstract:A high speed tandem TIG welding process was adopted to manufacture titanium welded tubes. A coupled electrode, arc and weld pool numerical model was also developed to investigate the temperature distribution, arc plasma and molten metal flows, and energy propagation of this welding process. Under the driving of the electromagnetic force, arc plasmas under the leading and trailing electrodes flowed towards each other. The Marangoni stress was much higher than the arc shear stress, and was the main driving force for the backward molten metal flow on the top weld pool surface. The calculated arc efficiency of this welding process was 79.8%. The high speed tandem TIG welding process can improve the manufacturing efficiency and quality of titanium welded tubes.

 

Key words: tandem TIG welding process; titanium welded tube; numerical simulation; arc plasma; molten pool

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

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