Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中国有色金属学报(英文版)

Transactions of Nonferrous Metals Society of China

Vol. 33    No. 6    June 2023

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Development and characterizations of graded porous titanium scaffolds via selective laser melting for orthopedics applications
Ai-hua YU1, Wei XU1,2, Xin LU1,2,3, Maryam TAMADDON4, Bo-wen LIU1, Shi-wei TIAN5, Ce ZHANG1, Muhammad Arif MUGHAL6, Jia-zhen ZHANG1, Chao-zong LIU4

1. National Engineering Research Center for Advanced Rolling and Intelligent Manufacturing, Institute of Engineering Technology, University of Science and Technology Beijing, Beijing 100083, China;
2. Shunde Innovation School, University of Science and Technology Beijing, Foshan 528399, China;
3. Beijing Advanced Innovation Center for Materials Genome Engineering, State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083, China;
4. Institute of Orthopaedic & Musculoskeletal Science, University College London, Royal National Orthopaedic Hospital, Stanmore HA7 4LP, UK;
5. National Engineering Technology Research Center of Flat Rolling Equipment, Institute of Engineering Technology, University of Science and Technology Beijing, Beijing 100083, China;
6. Institute of Artificial Intelligence, University of Science and Technology Beijing, Beijing 100083, China

Abstract:To improve the treatment effect of bone defect repair, titanium scaffolds having graded structures with porosities of 78.8%, 70.8%, 62.6%, and 54.4% (denoted as P1, P2, P3, and P4, respectively) were designed and fabricated by selective laser melting. The manufacturability, microstructure, mechanical properties, and permeability were investigated theoretically and experimentally. Simulation results showed that the maximum von Mises stress and permeability were in the range of 569.1-1469.0 MPa and (21.7-54.6)×10-9 m2 respectively. Thereinto, P3 and P4 exhibited lower maximum von Mises stress, meaning a higher strength. The microstructure of fabricated scaffolds with P3 and P4 consisted of martensitic α'''' phase. The yield strength and elastic modulus were 185.3-250.8 MPa and 6.1-9.7 GPa, respectively. Compared with the scaffold with P3, the scaffold with P4 exhibited higher yield strength and a more matched elastic modulus to cortical bone, and its permeability (18.6×10-9 m2) was within the range of permeability of human bone. Comprehensively, the scaffold with P4 is a promising candidate for bone defect reconstructions.

 

Key words: graded porous titanium; bone implants; selective laser melting; mechanical properties; permeability

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

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