Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中国有色金属学报(英文版)

Transactions of Nonferrous Metals Society of China

Vol. 31    No. 9    September 2021

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Simulation and experimental study of dynamic recrystallization process during friction stir vibration welding of magnesium alloys
Mahmoud ABBASI1, Behrouz BAGHERI2, Farzaneh SHARIFI3

1. Faculty of Engineering, University of Kashan, Kashan, Iran;
2. Department of Mining and Metallurgy, Amirkabir University of Technology, Tehran, Iran;
3. School of Mechanical and Materials Engineering, Washington State University, Pullman, USA

Abstract:A two-dimensional cellular automaton (CA) model was utilized to analyze the effect of mechanical vibration on microstructure evolution of AZ91 alloy during friction stir welding (FSW). The simulated results, namely grain topology, grain size distribution, average grain size, and also the dynamic recrystallization (DRX) fraction were compared with measured data. The adequate comparability between FEM and experimental data shows that the CA method can be applied to the analysis of the microstructure progression during the friction stir welding of AZ91 alloy. It is concluded that the dislocation density during the friction stir vibration welding (FSVW) is higher than that in the FSW process and the process of nucleation and grain growth is faster for samples during FSVW compared to FSW. The grain size modification and DRX phenomenon with various vibration frequencies were also simulated in detail during FSVW. It is found that vibration makes nucleation start earlier and decreases the proportion of the incubation period and the percentage of recrystallization as vibration frequency improves.

 

Key words: friction stir welding; vibration; simulation; grain size; dynamic recrystallization; cellular automaton model

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

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