Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中国有色金属学报(英文版)

Transactions of Nonferrous Metals Society of China

Vol. 30    No. 8    August 2020

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Effect of Zn/Mg ratio on cathodic protection of carbon steel using Al-Zn-Mg sacrificial anodes
Mosaad SADAWY1, Saad SAAD1, Randa ABDEL-KARIM2

1. Department of Mining and Petroleum Engineering, Faculty of Engineering, Al-Azhar University, Nasr City, Cairo 11371, Egypt;
2. Department of Metallurgy, Faculty of Engineering, Cairo University, Giza 12613, Egypt

Abstract:Al-Zn-Mg alloys with different Zn/Mg mass ratios were evaluated as sacrificial anodes for cathodic protection of carbon steel in 3.5 wt.% NaCl solution. The anodes were fabricated from pure Al, Zn and Mg metals using casting technique. Optical microscopy, SEM-EDS, XRD and electrochemical techniques were used. The results indicated that with decreasing Zn/Mg mass ratio, the grain size of α(Al) and the particle size of the precipitates decreased while the volume fraction of the precipitates increased. The anode with Zn/Mg mass ratio >4.0 exhibited the lowest corrosion rate, while the anode with Zn/Mg mass ratio <0.62 gave the highest corrosion rate and provided the highest cathodic protection efficiency for carbon steel (AISI 1018). Furthermore, the results showed that the anode with Zn/Mg mass ratio <0.62 exhibited a porous corrosion product compared to the other anodes.

 

Key words: cathodic protection; Al-Zn-Mg sacrificial anode; current capacity; passive film; precipitate; grain size

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

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