Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中国有色金属学报(英文版)

Transactions of Nonferrous Metals Society of China

Vol. 29    No. 8    August 2019

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Porous alumina ceramic via gelcasting based on 2-hydroxyethyl methacrylate dissolved in tert-butyl alcohol
Xiao-feng WANG1,2, Yu-zhou XIE2, Chao-qun PENG2, Ri-chu WANG2, Dou ZHANG1, Yan FENG2

1. State Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083, China;
2. School of Materials Science and Engineering, Central South University, Changsha 410083, China

Abstract:To obtain porous alumina ceramic with high strength, a novel gelcasting system based on 2-hydroxyethyl methacrylate (HEMA) dissolved in tert-butyl alcohol (TBA) was developed. The polymerization of the HEMA-TBA gelcasting system, the thermal behavior of obtained green body, and the microstructures and mechanical properties of the sintered bodies were investigated by rheometer, TG-DSC, SEM and bending strength testing, respectively. The results show that, (1) 10 mg/mL of the initiator (benzoyl peroxide) is the optimal amount for polymerization of this gelscasting system at 25 °C; (2) The alumina suspension of the HEMA-TBA gelcasting system showing shear-thinning behavior is sufficiently low for gelcasting process; (3) The bending strength of porous alumina ceramic samples, whose porosities range from 42% to 56%, is from (8±0.5) to (91±4.5) MPa.

 

Key words: gelcasting; polymerization; porous ceramic; alumina; 2-hydroxyethyl methacrylate (HEMA); tert-butyl alcohol (TBA); bending strength

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

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