Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中国有色金属学报(英文版)

Transactions of Nonferrous Metals Society of China

Vol. 29    No. 3    March 2019

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Formation and elimination of burst phenomenon in ultrasonic-assisted resistance brazing
Wei-yuan YU1, Tian-yu ZHANG1,2, Yu WANG2, Meng-zhao GAO1, Jiang-xu SHANG1, Ze-hua YAN1, Wei-jie WU1, Qiao-li LIN1

1. State Key Laboratory of Advanced Processing and Recycling of Non-Ferrous Metals, Lanzhou University of Technology, Lanzhou 730050, China;
2. State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819, China

Abstract:A two-step ultrasonic-assisted brazing method and its associated apparatus were developed to make 6063 aluminum alloys joints with Al-Si-Mg filler metal. The burst phenomenon and the effect of ultrasonic direction and time, as well as the welding joint geometry on the burst phenomenon were investigated. The results show that the burst phenomenon occurs in the liquid filler metal under the effects of high current density, heat, and interaction force. The burst phenomenon is eliminated when the oxide film on the edge of the cross-section of the two parent metals is removed with more than or equal to 6 s ultrasonic time. A model of formation and elimination for burst was proposed, through which the blasting phenomenon can be controlled by changing the ultrasonic time and the geometrical shape of the welded joint.

 

Key words: 6063 aluminum alloys; ultrasonic-assisted brazing; resistance brazing; burst

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

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