Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中国有色金属学报(英文版)

Transactions of Nonferrous Metals Society of China

Vol. 25    No. 4    April 2015

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Microstructure and tensile properties of friction stir welded dissimilar AA6061-AA5086 aluminium alloy joints
M. ILANGOVAN1, S. RAJENDRA BOOPATHY1, V. BALASUBRAMANIAN2

1. Department of Mechanical Engineering, College of Engineering Guindy, Anna University, Chennai. India;
2. Center for Materials Joining & Research, Department of Manufacturing Engineering, Annamalai University, Annamalai Nagar Chidambaram 608002, Tamilnadu, India

Abstract:The fusion welding of dissimilar heat treatable and non-heat treatable aluminium alloy faced many problems related to solidification. The difficulties can be overcome to achieve the combined beneficial properties of both aluminium alloys using friction stir welding (FSW). The microstructural features and tensile properties of friction stir welded (FSW) similar and dissimilar joints made of AA6061 and AA5086 aluminium alloys were investigated. The microstructures of various regions were observed and analyzed by means of optical and scanning electron microscopy. Microhardness was measured at various zones of the welded joints. The tensile properties of the joints were evaluated and correlated with the microstructural features and microhardness values. The dissimilar joint exhibits a maximum hardness of HV 115 and a joint efficiency of 56%. This was attributed to the defect free stir zone formation and grain size strengthening.

 

Key words: friction stir welding; dissimilar joint; aluminium alloy; microstructure; tensile strength

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

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