Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中国有色金属学报(英文版)

Transactions of Nonferrous Metals Society of China

Vol. 24    No. 6    June 2014

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Microstructure and cutting performance of CrTiAlN coating for high-speed dry milling
Li LU1, Qi-min WANG1, Bing-zhou CHEN2, Yong-cui AO1, Dong-hai YU1, Cheng-yong WANG1, Shang-hua WU1, Kwang Ho KIM3

1. School of Electromechanical Engineering, Guangdong University of Technology, Guangzhou 510006, China;
2. Kunshan Kedun Nano Coatings Tech. Co. Ltd., Suzhou 215000, China;
3. National Core Research Center for Hybrid Materials Solution, Pusan National University, Busan 609735, Korea

Abstract:Using a closed field unbalanced magnetron sputtering system, the cemented carbide end mills were coated with a CrTiAlN hard coating, which consisted of a Cr adhesive layer, a CrN interlayer and a CrTiAlN top layer. The microstructure and mechanical properties of the coating were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), micro indentation and scratch test. The cutting performance of the coated end mills were conducted by high-speed dry milling hardened steel (P20, HRC 45). The results indicates that the coating is composed of (Cr,Ti,Al)N columnar grains with nanolayers. The coating exhibits good adhesion to cemented carbide substrate and high microhardness of around 30 GPa. The coated end mills show significant improvement on tool life and much lower cutting force as compared to the uncoated ones. And the related mechanisms were discussed.

 

Key words: CrTiAlN coating; high-speed machining; hardened steel; tool wear

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

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