Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中国有色金属学报(英文版)

Transactions of Nonferrous Metals Society of China

Vol. 24    No. 2    February 2014

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Three-dimensional modeling of effect of surface intermetallic phase on surface defects of Al-Fe-Si aluminum foils during twin-roll casting
Yuan-zhi ZHU1,3, Qiang WAN2, Bing-liang LI3, Feng ZHOU3, Ya-feng ZHANG1

1. College of Mechanical Electronical and Engineering, North China University of Technology, Beijing 100144, China;
2. China Academy of Engineering Physics, Mianyang 621900, China;
3. School of Materials and Metallurgy, Wuhan University of Science and Technology, Wuhan 430081, China

Abstract:Scanning electron microscopy and X-ray energy dispersive spectrum analysis show that the clusters of intermetallic AlFeSi particle are distributed on or near the aluminum foil stock surfaces heterogeneously. 3D finite element modeling shows that these clusters of hard particles induce the fracture of the nano-scale lubricant oil film at first and further lead to severe deformation in the nearby aluminum foil substrate along the rolling direction. Consequently, the optical property in this region differs from that in the surroundings, resulting in surface defects.

 

Key words: Al-Fe-Si alloy; precipitated phase; aluminum foils; lubricant oil film; twin-roll cast; 3D modeling

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

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