Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中国有色金属学报

ZHONGGUO YOUSEJINSHU XUEBAO

第24卷    第1期    总第178期    2014年1月

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文章编号:1004-0609(2014)01-0246-08
新型阴极钢棒对铝电解槽电热场的影响
尹诚刚1,李 劼1, 2,徐宇杰2,杨 帅2,赖延清2,江 南2,张红亮2

(1. 中南大学 能源科学与工程学院,长沙 410083;
2. 中南大学 冶金与环境学院,长沙 410083
)

摘 要: 采用数值仿真的方法对应用一种可减小铝液中水平电流的新型阴极钢棒的420 kA级铝电解槽进行三维计算,分析这种新型阴极钢棒对铝液中水平电流、槽电压以及电解槽温度分布的影响。结果表明:新型阴极钢棒可有效地减小铝液中X方向的水平电流;新型阴极钢棒中绝缘材料的加入在一定程度上增大了槽电压;当钢棒和钢棒糊接触不是很好时,新型阴极钢棒电解槽比传统阴极钢棒电解槽更容易出现阴极炭块和钢棒连接区域温度过高的情况。该计算结果可为铝电解槽在应用此种新型阴极钢棒后所获得的节能效果以及个别槽在运行过程中出现的问题提供理论依据。

 

关键字: 铝电解槽;新型钢棒;水平电流;电热场;数值模拟;电接触

Effects of innovative cathode collector bars on thermal-electric field of aluminum reduction cells
YIN Cheng-gang1, LI Jie1, 2, XU Yu-jie2, YANG Shuai2, LAI Yan-qing2, JIANG Nan2, ZHANG Hong-liang2

1. School of Energy Science and Engineering, Central South University, Changsha 410083, China;
2. School of Metallurgy and Environment, Central South University, Changsha 410083, China

Abstract:3D thermal-electric field of 420 kA aluminum reduction cell with a kind of innovative cathode collector bar was calculated by using numerical simulation method. The effects of innovative cathode collector bars on horizontal current in aluminum liquid pool, cell voltage and temperature distribution were analyzed. The results show that the innovative cathode collector bar can effectively reduce the horizontal current density along X axis. The insulating materials in the innovative cathode collector bars increase the cell voltage to some extent. Under poor contact condition between the cathode collector bar and its paste, the cathode contact area of aluminum reduction cell with innovative cathode collector bars is easier to be overheated than that of aluminum reduction cell with conventional cathode collector bars. The research results can provide theoretical basis for the high energy efficiency achieved by most aluminum smelters and the problems in a few potlines during the application of the innovative cathode collector bar.

 

Key words: aluminum reduction cell; innovative cathode collector bar; horizontal current; thermo-electric field; numerical simulation; electric contact

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

主管:中国科学技术协会 主办:中国有色金属学会 承办:中南大学
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