Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中国有色金属学报(英文版)

Transactions of Nonferrous Metals Society of China

Vol. 23    No. 12    December 2013

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Furnace structure analysis for copper flash continuous smelting based on numerical simulation
Jin-liang WANG1,2, Ya-zhou CHEN1, Wen-hai ZHANG3, Chuan-fu ZHANG2

1. School of Metallurgy and Chemical Engineering, Jiangxi University of Science and Technology,
Ganzhou 341000, China;
2. School of Metallurgy and Environment, Central South University, Changsha 410083, China;
3. China Nerin Engineering Co., Ltd, Nanchang 330002, China

Abstract:According to the innate characteristic of four types of furnace, the copper flash continuous smelting (CFCS) furnace can be considered a synthetic reactor of two relatively independent processes: flash matte smelting process (FMSP) and copper continuous converting process (CCCP). Then, the CFCS thermodynamic model was proposed by establishing the multi-phase equilibrium model of FMSP and the local-equilibrium model of CCCP, respectively, and by combining them through the smelting intermediates. Subsequently, the influences of the furnace structures were investigated using the model on the formation of blister copper, the Fe3O4 behavior, the copper loss in slag and the copper recovery rate. The results show that the type D furnace, with double flues and a slag partition wall, is an ideal CFCS reactor compared with the other three types furnaces. For CFCS, it is effective to design a partition wall in the furnace to make FMSP and CCCP perform in two relatively independent zones, respectively, and to make smelting gas and converting gas discharge from respective flues.

 

Key words: furnace structure; copper flash continuous smelting; numerical simulation; thermodynamic analysis

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

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