Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中国有色金属学报

ZHONGGUO YOUSEJINSHU XUEBAO

第18卷    第3期    总第108期    2008年3月

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文章编号:1004-0609(2008)03-0511-05
粉末注射成形充模流动过程模壁凝固层增长的计算与模拟
郑洲顺1,曲选辉2,韩旭里1,张国栋3

(1. 中南大学 数学科学与计算技术学院,长沙 410083;2. 北京科技大学 材料科学与工程学院,北京 100083;3. 中南大学 粉末冶金国家重点实验室,长沙 410083)

摘 要:

应用微流边界层理论从微观上阐述了粉末注射成形充模过程模壁凝固层的存在性,分析了PIM模壁凝固层的结构,它包含微流边界层,其厚度远远小于L.Prandtl边界层的厚度,说明假设在PIM充模流动过程中无滑移边界条件是合理的。根据L.Prandtl边界层厚度的计算方法和微流边界层的定义,建立了计算PIM浇道模壁凝固层厚度的数学模型,数值模拟结果说明所给数学模型较好地描述浇道模壁凝固层的增长情况。利用该模型可以方便地预测浇道模壁凝固层厚度的增长,为优化影响制品质量的工艺参数提供了理论依据。

 

关键字: 粉末注射成形;微流边界层;模壁凝固层;数值模拟

Computation and simulation of solidification on wall of
ZHENG Zhou-shun1, QU Xuan-hui2, HAN Xu-li1, ZHANG Guo-dong3

1. School of Mathematical Science and Computing Technology, Central South University, Changsha 410083, China;2. School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083, China;3. State Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083, China

Abstract:The existence of solidification layer on the wall of cavity in powder injection molding filling process by boundary layer theory of microflow was reviewed. The structure of solidification layer on the wall of cavity was analyzed. Based on the computation method of L.Prandtl boundary layer and the definition of boundary layer of microflow, the mathematical model of solidification layer on the wall of cavity in powder injection molding filling process was established. The results of the numerical simulation indicate that the thickness of the solidification layer on the wall of feed channel can be nicely described by the mathematical model. Some useful information for predicting and controlling the solidification on the wall of cavity can be supplied by the mathematical model established.

 

Key words: powder injection molding; boundary layer of microflow; solidification layer on wall of cavity; numerical simulation

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

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