Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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Transactions of Nonferrous Metals Society of China

Vol. 22    No. 2    December 2012

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A new approach to investigate real flow stress in micro-extrusion
LIN Jun-feng1, LI Feng2, ZHANG Jin-feng1

1. National Key Laboratory for Precision Hot Processing of Metals, Harbin Institute of Technology,
Harbin 150001, China;
2. College of Materials Science and Engineering, Harbin University of Science and Technology, Harbin 150001, China

Abstract:The friction effect is very important in micro-forming process and differs from the usual forming process. A new method of evaluating the friction factor in tests by combining micro-compression was presented. The friction behavior and the flow stress were investigated in micro-expression by theory analysis and experiment. To investigate the effects of specimen size on the flow stress, a series of compression tests were carried out for specimens with different diameters. The results show that with the decrease of specimen size, the flow stress shows a gradually downward trend. The bulging value increases with increasing the friction factor. Combining the bulging method and theory analysis, the experimental friction factor was obtained and the flow stress was calibrated without friction. Thus, the real stress-strain curve was obtained, which provides the accurate material model for the subsequent finite element simulation on micro-forming.


Key words: micro-forming; flow stress; friction; extrusion

ISSN 1004-0609
CN 43-1238/TG

ISSN 1003-6326
CN 43-1239/TG

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