Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中国有色金属学报(英文版)

Transactions of Nonferrous Metals Society of China

Vol. 22    No. 9    September 2012

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Effect of pattern coating thickness on characteristics of lost foam Al-Si-Cu alloy casting
Majid KARIMIAN1, 2, Ali OURDJINI2, Mohd HASBULLAH IDRIS2, Hassan JAFARI2, 3

1. Mechanical Engineering Department, Islamic Azad University of Komeyni Shahr, Esfahan 119-84175, Iran;
2. Materials Engineering Department, Faculty of Mechanical Engineering,
Universiti Teknologi Malaysia, 81310 UTM Skudai, Johor, Malaysia;
3. Materials Engineering Department, Faculty of Mechanical Engineering,
Shahid Rajaee Teacher Training University, Tehran 16785-136, Iran

Abstract:An experimental study on lost foam casting of an Al-Si-Cu alloy was conducted. The main objective was to study the effect of pattern coating thickness on casting imperfection and porosity percentage as well as eutectic silicon spacing of the alloy. The results showed that increasing slurry viscosity and flask dipping time influenced the casting integrity and microstructural characteristics. It was found that thinner pattern coating produced improved mould filling, refined microstructure and higher quality castings containing less porosity.

 

Key words: aluminum alloy; lost foam casting; coating thickness; slurry viscosity; dipping time; porosity

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

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