Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中国有色金属学报(英文版)

Transactions of Nonferrous Metals Society of China

Vol. 10    No. 5    October 2000

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Porosity of aluminum alloy in lost foam casting process①
WU Guo-hua(吴国华)1, LUO Ji-rong(罗吉荣)1, XIE Min(谢 敏)2

1. Foundry Research Institute, Huazhong University of Science and Technology,
Wuhan 430074, P.R.China;
2. Department of Foreign Languages, Hefei University of Technology,
Hefei 230069, P.R.China

Abstract:The effects of modification, grain refinement, polystyrene pattern, pouring temperature and reduced pressure degree on aluminum alloy porosity in lost foam casting (LFC) process were studied. The results show that the solidification rate of LFC process is slower than that of resin sand process or clay sand process. The effect of modification and grain refinement on the aluminum alloy casting density in LFC is greater than that on resin sand process. Throughα-Al
phase refinement process with 0.2%Ti for aluminum melt, the subversive effect of Sr modification in LFC process is decreased greatly, and the aluminum casting density in LFC process is nearly equal to that in resin sand process. To decrease the porosity of aluminum castings in LFC process, lower density of polystyrene pattern, higher pouring temperature (760 ~780℃) and lower reduced pressure degree (≤20 kPa) should be applied.

 

Key words: aluminum alloy; lost foam casting process; porosity; modification

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

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