Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中国有色金属学报(英文版)

Transactions of Nonferrous Metals Society of China

Vol. 18    No. 3    June 2008

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Numerical simulation on rheo-diecasting mould filling of semi-solid key-shaped component
BAI Yue-long(白月龙)1, 2, MAO Wei-min(毛卫民)1, XU Jun(徐 骏)2,XU Hong(徐 宏)3, HOU Hua(侯 华)3

1. School of Materials Science and Engineering, University of Science and Technology Beijing,Beijing 100083, China;2. General Research Institute for Non-ferrous Metals, Beijing 100088, China;3. School of Materials Science and Engineering, Central North University of China, Taiyuan 030051, China

Abstract:Based on the experimental data of apparent viscosity about semi-solid A356 aluminum alloy, the apparent viscosity model was developed and inserted into a commercial software Castsoft6.0, and a key-shaped component filling process was simulated. The simulation results are in good agreement with the experimental filling results, which indicates that the apparent viscosity model established is effective and available. The process parameters on the cavity filling of the key-shaped components have been optimized. The injection pressure should be more than 15 MPa, the slurry flowing velocity in the in-gate should be more than 1.73 m/s, and the slurry temperature should be over 585 ℃.

 

Key words: semi-solid; rheo-diecasting; mould filling; numerical simulation; aluminum alloy

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

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