Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中国有色金属学报(英文版)

Transactions of Nonferrous Metals Society of China

Vol. 17    No. 4    August 2007

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Failure mechanism of EB-PVD thermal barrier coatings on NiAl substrate
LI He-fei(李合非), GUO Hong-bo(郭洪波), GONG Sheng-kai(宫声凯)

School of Materials Science and Engineering, Beihang University, Beijing 100083, China

Abstract:Yttria stabilized zirconia(YSZ) was deposited on the line cut β-NiAl substrate by electron-beam physical vapour deposition(EB-PVD), and the cyclic oxidation behaviors of thermal barrier coatings on β-NiAl substrate were investigated in 1 h thermal cycles at 1 200 ℃ in air. The results show that the samples fail after 80−100 cycles. Sub-interface cavitations in the substrate develop due to depletion of Al in forming thermally grown oxides(TGOs). The collapse and closing up of cavities result in the ragged YSZ/TGO/substrate interface. Since the specific crack trajectories are quite sensitive to local geometry, cracks along the YSZ/TGO/substrate interfaces ultimately lead to YSZ spallation.

 

Key words: EB-PVD; NiAl; TBCs; cyclic oxidation

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

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