Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中国有色金属学报(英文版)

Transactions of Nonferrous Metals Society of China

Vol. 35    No. 12    December 2025

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Modelling of copper matte smelting process with improved equilibrium constant method
Hui-chuan REN1,2, Xiao-bo MIN1,3,4, Yong KE1,3,4, Long-gong XIA1, Yun-yan WANG1,3,4, Cong PENG1,3,4, Yun LI1,3,4, Wan-lan WU1, Jie FU1, Xi-long WU1, Chuan-fu ZHANG1,3,4

1. School of Metallurgy and Environment, Central South University, Changsha 410083, China;
2. Ganjiang Innovation Academy, Chinese Academy of Sciences, Ganzhou 341119, China;
3. State Key Laboratory of Advanced Metallurgy for Non-ferrous Metals, Changsha 410083, China;
4. Chinese National Engineering Research Center for Control & Treatment of Heavy Metal Pollution, Changsha 410083, China

Abstract:An initialization-improved equilibrium constant method was used for modelling the copper matte smelting process with flash technology. Initial molar amounts of species were calculated by distributing the amounts of given elements. The species containing the largest amount of one element was chosen to be the corresponding thermodynamic component. The equilibrium values were derived via the Newton-Raphson method and converted to industrial forecast values using the mechanical entrainment equations. The results indicate that the calculated equilibrium value for copper concentration in the slag is 0.32 wt.%, while the industrial forecast value is 1.03 wt.%, with the industrial value being 1.13 wt.%. The present model required only 31 outer loops to derive the approximate solution close to the equilibrium value. The iterative path during the computation is considerably reduced and the risk of non-convergence during the computation is decreased.

 

Key words: initialization; molar Gibbs energy; thermodynamic component; iteration; equilibrium value; mechanical entrainment

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

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