Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中国有色金属学报(英文版)

Transactions of Nonferrous Metals Society of China

Vol. 35    No. 7    July 2025

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Efficient direct regeneration of spent LiFePO4 by low-temperature sintering
Hong-lei SONG1,2, Zhi-xing WANG1,2,3, Xin-hai LI1,2,3, Hua-jun GUO1,2,3, Wen-jie PENG1,2, Zhi-liang YAN4, Cheng-hui ZHENG4, Jian-qiu LI4, Jie-xi WANG1,2,3, Guo-chun YAN1,2,3

1. School of Metallurgy & Environment, Central South University, Changsha 410083, China;
2. Engineering Research Center of the Ministry of Education for Advanced Battery Materials, Central South University, Changsha 410083, China;
3. Hunan Provincial Key Laboratory of Nonferrous Value-added Metallurgy, Central South University, Changsha 410083, China;
4. Fujian Evergreen New Energy Technology Co., Ltd., Longyan 364200, China

Abstract:The morphology, crystal structure, and electrochemical performance of spent LiFePO4 (S-LFP) are recovered by one-step low-temperature solid phase sintering. After sintering at 550 °C for 3 h, the secondary particle size distribution of regenerated LiFePO4 (R-LFP) becomes narrower, and the D50 is reduced from 5.6 to 2.3 μm. In addition, the content of Li-Fe antisite defect is reduced from 5.73% to 1.20%, and the F is doped to O(2) site in the structure of R-LFP. Moreover, a coating layer comprising carbon and LiF is formed on the surface of R-LFP because of the decomposition of PVDF. Therefore, the R-LFP demonstrates exceptional Li+ diffusion dynamics and conductivity, which delivers a high discharge capacity of 157.3 mA·h/g at 0.1C. And it maintains 92% of its initial capacity after 500 cycles at 1C.

 

Key words: spent LiFePO4; low-temperature sintering; direct regeneration; high-value utilization

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

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