Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中国有色金属学报(英文版)

Transactions of Nonferrous Metals Society of China

Vol. 35    No. 7    July 2025

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Microstructure and high-temperature performance of heat-resistant Al-Fe-Mn alloy prepared by laser powder bed fusion
Jun-sheng CHEN1, Ji-bing CHEN1, Qian-yu SHI1, Yue-ting WANG2, Xi-zhen XIA2, Rui-di LI2

1. School of Mechanical Engineering, Wuhan Polytechnic University, Wuhan 420023, China;
2. State Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083, China

Abstract:With the laser remelting of cast alloys combined with non-equilibrium liquidus projection thermodynamic calculations, a high-strength and heat-resistant Al-3Fe-2Mn alloy was designed. Incorporating Mn atoms into the metastable nanoscale Al6Fe phase, occupying some lattice sites, enhances its thermal stability. Additionally, during rapid solidification of laser powder bed fusion (L-PBF), the solubility of Fe and Mn elements in the aluminum alloy increases significantly, forming a supersaturated solid solution with improved strength. This alloy demonstrates excellent processability, achieving a relative density of over 99%, and tensile strengths of 295 MPa at 200 °C and 230 MPa at 300 °C. The Al-3Fe-2Mn alloy holds great potential for wide applications due to its high strength at high temperature.

 

Key words: Al-Fe-Mn alloy; laser powder bed fusion; high-temperature strength; microstructure; heat-resistant property

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

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