Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中国有色金属学报(英文版)

Transactions of Nonferrous Metals Society of China

Vol. 35    No. 2    February 2025

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Stepwise recovery of Zn, In, Ga, and Fe from jarosite residue through oxidizing roasting-direct reduction-smelting-electrorefining process
De-qing ZHU1, Tao DONG1, Jian PAN1, Zhen-qi GUO1, Cong-cong YANG1, Yu-xiao XUE2

1. School of Minerals Processing and Bioengineering, Central South University, Changsha 410083, China;
2. College of Materials Science and Engineering, Chongqing University, Chongqing 400045, China

Abstract:An efficient process based on oxidizing roasting-direct reduction-smelting-electrorefining was developed to separate and recover Zn, In, Ga and Fe from a typical hazardous jarosite residue. Phase transformation and element migration during each separating process were evaluated by X-ray diffraction analysis (XRD), thermo-gravimetric- differential scanning calorimetry (TG-DSC), and scanning electron microscopy-energy dispersive spectrometry (SEM-EDS). The results show that the jarosite residue decomposed into hematite and zinc ferrite when oxidizing roasted at 1250 °C for 20 min. Then, Zn and In were volatilized and enriched into flue dust through the reductive roasting of oxidized pellets at 1200 °C for 60 min. Finally, Fe and Ga were separated by smelting-electrorefining of the reduced pellets to obtain high purity iron powder with 99.5% Fe and anode slime with 456 g/t Ga. Through the process, a total recovery of 97.42% Zn, 87.86% In, 90.70% Fe and 84.78% Ga can be achieved.

 

Key words: jarosite residue; gallium; indium; recovery; electrorefining

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

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