Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中国有色金属学报(英文版)

Transactions of Nonferrous Metals Society of China

Vol. 35    No. 2    February 2025

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Low-temperature pressureless consolidation of AlSi10Mg powders by low-intensity ultrasound
Yu-ze LI1, Long-fei ZHU1, Xin WANG1, Song TANG2, Ting LUO3, Jian-yuan WANG1

1. School of Physical Science and Technology, Northwestern Polytechnical University, Xi’an 710100, China;
2. Herbert Gleiter Institute of Nanoscience, School of Materials Science and Engineering, Nanjing University of Science and Technology, Nanjing 210094, China;
3. State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi’an 710072, China

Abstract:Low-intensity ultrasound was applied to the pressureless consolidation of AlSi10Mg powders in a broad temperature range from 600 to 860 °C. Under static conditions, the consolidation of AlSi10Mg powders can only be achieved at 860 °C, but still with the presence of some residual unconsolidated regions. The introduction of low-intensity ultrasound at this temperature eliminates the unconsolidated regions and transforms the columnar grains observed in original directional solidification into equiaxed or globular grains. Remarkably, the application of low-intensity ultrasound significantly reduces the consolidation temperature to 620 °C, without compromising the microhardness of the resulting samples when compared to static conditions. Furthermore, by lowering the temperature to 600 °C, a well-sintered porous material is obtained through the assistance of the low-intensity ultrasound.

 

Key words: low-intensity ultrasound; pressureless consolidation; aluminum powders; columnar-to-equiaxed transition; microhardness

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

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