Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

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中国有色金属学报(英文版)

Transactions of Nonferrous Metals Society of China

Vol. 34    No. 2    February 2024

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Microstructure and corrosion properties of Cu coatings deposited via laser-assisted low-pressure cold spray
Li-juan WU1,2,3, Zhong-wei LIN1,2,3, Zhun LUO1,2,3, Bo LI1,2,3, Jiang LIU4, Qun-li ZHANG1,2,3, Jian-hua YAO1,2,3

1. College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, China;
2. Institute of Laser Advanced Manufacturing, Zhejiang University of Technology, Hangzhou 310023, China;
3. Collaborative Innovation Center of High-end Laser Manufacturing Equipment, Zhejiang University of Technology, Hangzhou 310023, China;
4. Zhejiang Reci Laser Technology Co., Ltd., Taizhou 317500, China

Abstract:Cu coatings were prepared via the laser-assisted low-pressure cold spray (LPCS) method to study the effect of laser irradiation on microstructure and corrosion behaviors of the coatings. The results reveal that the laser-assisted LPCS-Cu coatings are denser and have better coating-substrate interfacial bonding as compared to LPCS-Cu coating. Laser irradiation improves the overall plastic deformation of deposited particles, resulting in uniform grain refinement of Cu particles. Therefore, the laser-assisted LPCS-Cu coatings show more uniform microstructure and smaller grain size. The results of electrochemical tests demonstrated that laser-assisted LPCS-Cu coatings have higher corrosion potential, lower corrosion current and corrosion rate than the LPCS-Cu coating in 3.5 wt.% NaCl solution. The main reason is that laser irradiation improves the coating density and intimate bonding between particles, and a continuous and dense corrosion product film composed of CuCl and Cu2O is formed on the surface of the laser-assisted LPCS-Cu coating to block the erosion of the corrosive solution.

 

Key words: Cu coating; laser irradiation; cold spray; microstructure; corrosion properties

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

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