Transactions of Nonferrous Metals Society of China The Chinese Journal of Nonferrous Metals

您目前所在的位置:首页 - 期刊简介 - 详细页面

中国有色金属学报(英文版)

Transactions of Nonferrous Metals Society of China

Vol. 21    Special 1    March 2011

[PDF Download]    [Flash Online]

    

Effect of coating material and lubricant on forming force and
surface defects in wire drawing process
S. M. BYON1, S. J. LEE2, D. W. LEE1, Y. H. LEE3, Y. LEE2

1. Department of Mechanical Engineering, Dong-A University, Busan, 604-714, Korea;
2. Department of Mechanical Engineering, Chung-Ang University, Seoul, 156-756, Korea;
3. Wire Rod Research Group, POSCO Technical Research Laboratories, Pohang, 790-785, Korea

Abstract:A pilot wire drawing machine as well as wire end-pointing roller was developed. Using these machines, a wire drawing test for four different coating materials and two different lubricants was performed as the reduction ratio increased from 10% to 30%. Materials used for a substrate in this study are plain carbon steel (AISI1045) and ultra low carbon bainite steel. To compute the friction coefficient between the coating layer of wire and the surface of die for a specific lubricant, a series of finite element analyses were carried out. SEM observations were also conducted to investigate the surface defects of wire deformed. Results show that the behavior of drawing force varies with the lubricant-type at the initial stage of drawing. The powder-typed lubricant with a large particle causes the retardation of full lubrication on the entire contact surface and the local delamination of coating layer on the wire surface. As the flow stress of a substrate increases, the delamination becomes severe.

 

Key words: coating; lubricant; wire drawing; delamination

ISSN 1004-0609
CN 43-1238/TG
CODEN: ZYJXFK

ISSN 1003-6326
CN 43-1239/TG
CODEN: TNMCEW

主管:中国科学技术协会 主办:中国有色金属学会 承办:中南大学
湘ICP备09001153号 版权所有:《中国有色金属学报》编辑部
------------------------------------------------------------------------------------------
地 址:湖南省长沙市岳麓山中南大学内 邮编:410083
电 话:0731-88876765,88877197,88830410   传真:0731-88877197   电子邮箱:f-ysxb@mail.csu.edu.cn